Enviromental Protection, Energy Saving Series High Temperature Polyurethane Elastomer Casting

All ZeCheng machines meet the requirements of successful cast polyurethane molding –

reliable material preparation, precise metering, optimal mixing head

and user-friendliness for easy machine handling.

Key elements of High temperature elastomer casting machine-CPU20/30 J-GD seriesmachines include:

• Powerful electrical heating for easy maintenance

• Accurate metering for consistent mixing ratios

• Dynamic mixing system for enhanced mixing

• Effective material degassing for bubble-free moldings

Layout options

• Fixed/variable Speed Stirrer

• Variable speed Stirrer

• Vacuum pump

• Extra level sensor for tank

• Automatic feeding valve

• Solvent level sensor

Automation

Control achieved via an operator touch screen interconnected with a PLC 

Data storage

• Maintenance operations

• Production history

• Alarm history

Process parameter display

• Pressures

• Temperatures

• Alarms

Process flexibility options

• Pigment direct injection line

• Catalyst direct injection line

• Automatic degasser

Ⅰ. Product Classification:

It used to to produce casting type polyurethane Elastomer products with MOCA or BDO as chain extender.

Ⅱ. Functions and features:

• 1. The raw material tank adopts the hot air circulation of electric heating(patented technology), which makes heating faster, efficient, energy saving 50%, safe and environmental protection.

• 2. High-temperature resistant low-speed high-precision metering pump; accurate matching, flexible adjustment and measurement accuracy error: ≤±0.5%.

• 3. Independent PLC control system in the branch temperature controller of each group , with special electric heating system, oven, piping and vales which can be adjusted separately; multi-point temperature control device is used to ensure that the raw material to maintain a constant temperature throughout the cycle process; temperature error: ≤2℃.

• 4. The mixing device is reasonably designed: the mixing head is light and durable.

• 5. Equipped with the color paste control system and the color paste directly goes into the mixing device; different colors can be switched at any time; the mixing is uniform and the metering is accurate.

• 6. Adopt the imported PLC controller to monitor the entire control system; it will automatically make judgment of abnormity, diagnosis and alarm, abnormal factors display, PLC module control, casting, automatic cleaning and air impact; stable performance and strong operability.

• 7.Equipped with a vacuum degassing system.

Ⅲ. Application:

PU elastomer casting machine is fit for making Rubber roller, high load solid core wheel, mines sieve plate, hydraulic seal ring, photovoltaic guide pulley wear-resistant materials in metallurgy, printing and dyeing, spinning, mine, paper-making industry.

Ⅳ. Working conditions:

Ⅴ. Main parameters:

VI.Product display:

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