Overveiw
Our polyurethane wheel casting machine is a specialized piece of equipment used to manufacture wheels made from polyurethane. These machines are designed to efficiently and accurately produce polyurethane wheels, which are used in a variety of applications, including industrial carts, conveyor systems, and even some automotive parts.
Applications:
Industrial Wheels: Used in carts, trolleys, and conveyor systems where durability and load-bearing capacity are important.
Automotive Wheels:Used in various automotive applications for their durability and performance characteristics.
Customized for specific uses in equipment, machinery, or even recreational vehicles.
Polyurethane wheels are valued for their durability, shock absorption, and resistance to abrasion, making them suitable for a wide range of demanding applications.
Durability:
Polyurethane parts are known for their long lifespan and resistance to wear, impact, and environmental conditions.
Customizability:
Allows for tailored production to meet specific application requirements and design specifications.
Efficiency:
Automated processes improve production speed and consistency, while energy-efficient designs help reduce costs.
Product parameters
Product Category: PU Wheel casting machine
Components: TDI, MOCA/ MDI BDO E300 Cross linking agent with any kind of additive, pigment, and catalyst
Heating Power: Electric Heating
I.Product Models: CPU30J-M Series
The machine combines polyurethane prepolymers with various additives and cross-linking agents, such as MOCA or BDO, to create the desired formulation for casting.
II.Machine Key Features
1. The raw material tank adopts the hot air circulation of electric heating, which makes heating faster, efficient, energy saving, safe and environmental protection.
2. High-temperature resistant low-speed high-precision metering pump; accurate matching, flexible adjustment, and measurement accuracy error: ≤±0.5%.
3. Independent PLC control system in the branch temperature controller of each group, with special electric heating system, oven, piping and values which can be adjusted separately; multi-point temperature control device is used to ensure that the raw material to maintain a constant temperature throughout the cycle process; temperature error: ≤2℃.
4. The mixing device is reasonably designed
5. The color paste directly goes into the mixing device; different colors can be switched at any time; the mixing is uniform and the metering is accurate.
6. Imported Siemens PLC controller to monitor the entire control system; it will automatically make the judgment of abnormity, diagnosis and alarm, abnormal factors display, PLC module control, casting, automatic cleaning, and air blast; stable performance and strong operability.
7. Vacuum Defoaming
8. Direct injection of additives into the mixing chamber.
9. Mechanical seal.
10. The electric heating and a multipoint temperature control device.
11.Excellent dynamic tooth type design
12.Mechanical seal structure avoids reflux problem.
13.Accurate measurement, homogeneous mix and no bubbles.
14.The machine can be custom-tailored in order to satisfy any specific request
15.The number of components and pigments tailored according to the buyer's requirements.
16.Thermo-regulating system is fully verifiable and adjustable.
17.Dynamic mixing head mounted on a supporting arm or a pouring trolley.
18.Washing system to flush the mixer and mixing chamber automatically after pouring.
19.TDI/MDI/NDI machines can be equipped with either mass flow meters or a manual calibration system
20.Up to 33 or 99 formulations.
21.Capable of producing a wide range of products with different hardness levels and physical properties.
III.Working conditions:
|
Component Name |
Mixing ratio |
Temperature(℃) |
Viscosity (CPS) |
|
A (TDI prepolymer) OR (Semi- prepolymer) |
100 |
60-100℃ |
﹤2000 |
|
B (MOCA etc.) |
6-20 |
80-125℃ |
﹤100 |
|
C Color paste |
0.5-3 |
Room temperature |
50-2000 |
IⅤ.Main parameters:
|
Models |
CPU30J-M1 |
CPU30J-M2 |
CPU30J-M3 |
CPU30J-M4 |
CPU30J-M5 |
CPU30J-X |
CPU30J-X |
|
Total Output (Kg/min) |
0.25~2.5 |
1~5 |
3~10 |
5~15 |
10~30 |
20000-40000 |
30000-50000 |
|
A Tank capacity (L) |
160 |
160 |
250 |
250 |
400 |
400 |
400 |
|
B Tank capacity (L) |
160 |
160 |
250 |
250 |
400 |
250 |
250 |
|
C Tank capacity (L) |
30 |
30 |
80 |
80 |
80 |
80 |
80 |
|
Pouring head stirring speed(r/min) |
3000-5000 |
3000-5000 |
3000-5000 |
3000-5000 |
3000-5000 |
3000-5000 |
3000-5000 |
|
Height from the ground(mm) |
1200 |
1200 |
1200 |
1300 |
1300 |
1300 |
1300 |
|
Total power(kw) |
35 |
38 |
40 |
40 |
46 |
48 |
50 |
Polyurethane PU wheel and castor making machine experts.
We are professional factory in PU industry with more than 20 years experience, covering PU elastomer casting machine high pressure pouring machine,low pressure foaming machine, pu spraying foam machine, production line.
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